engineering
with precision

The Hightech Systems business unit’s core activity is the (re)design of advanced systems.

This concerns both the mechanical and mechatronic design of these systems, modules and submodules.

In the field of mechanical development, ACE has extensive knowledge of fine mechanics and construction principles for accurate movement and positioning. In the periphery of these systems, ACE designs tooling for the manufacture and service of these systems.

in-depth
analytics

Finite element method (FEM) simulations are used to analyse the mechanical properties in terms of strength, stiffness, fatigue and dynamic behaviour, and to optimise and validate the design through virtual prototyping.

ACE specialises in designing the infrastructure for transporting gases and liquids for the overall temperature management and conditioning of the systems in (ultra) high vacuum.

Aspects such as contamination control are integrally included in the design, as are the design guidelines for cleanliness and regulations for use in clean rooms.

partner in
development

For high-tech OEMs, ACE is a trusted co-developer and integrates design and engineering activities fully into the client’s projects and working methods.

ACE provides its contribution from specification and design to the engineering and supervision of the realisation of the prototype and pilot production, contributing essential knowledge of manufacturability and production techniques.

Concurrent engineering in the development process often involves a highly differentiated and extensively documented Product Generation Process (PGP). Good knowledge of the client’s working method and of Product Data Management (PDM) systems is crucial for a seamless connection to this development process.

"ACE IS A TRUSTED CO-DEVELOPER FOR HIGH-TECH OEMS AND FULLY INTEGRATES DESIGN AND ENGINEERING ACTIVITIES INTO THE CUSTOMER’S PROJECTS AND WORKING METHODS."

Applications in cleanrooms

markets

  • semiconductor equipment
  • medical equipment
  • solar equipment
  • analytic systems
  • instrumentation
  • (aero-)space systems

competences

  • design principles
  • motion control
  • precision mechanics tooling
  • flow and temperature control
  • contamination control
  • vacuum technology

activities

  • co-development
  • design and engineering
  • simulation (FEM)
  • validation
  • prototyping
  • documentation

Selected references

DFMA Transport Module: Die-Bonding

Nexperia ITEC’s die-bonders have been operating in the field for a decade, but the decision was made to thoroughly review several modules. By applying DFMA (Design for Manufacturing and Assembly) methodologies, the cost of the transport module was reduced by nearly a third.

 

Cryostat Vibration Isolation

To enhance subatomic particle research, a custom structure was engineered to drastically reduce cryostat vibrations. A multidisciplinary team designed and developed a dual-frame vibration isolation solution.

 

Flow & Temperature Systems

Achieving nanometer-level positioning accuracy in semiconductor manufacturing equipment demands exceptional thermal stability and rigorous contamination control.

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